Rotec-Composite-Group-BV-composiet-flenzen-en-fittingen-composite-flanges-and-fittings

A world player in composite flanges and fittings

Premium quality by injection moulding technologies

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Your partner for innovative manufacturing of composite products

Product development and custom made products

Rotec-Composite-Group-grote-diameter-GRV-flenzen-voor-GRP-leidingen-large-diameter-GVR-flanges-for-GRP-pressure-pipes

Large diameter GRV flanges for GRP pressure pipes

Adhesive bonded up to DN 2500

Rotec-Composite-Group-CNC-gestuurde-hoge-precisie-tape-wikkelen-voor-lage-en-hoge-druk-producten-CNC-controlled-high-precision-tape-for-winding-for-low-and-high-pressure-products

CNC controlled, high precision tape winding for low and high pressure products

Short and long radius (up to 4*D) GRV and GRE Elbows DN 200 – DN 600

Rotec-Composite-Group-Slide-mangaten-flenzen-en-fittingen-voor-opslagtanks-manholes-flanges-fittings-for-storage-tanks

A wide range of manholes, flanges and fittings for storage tanks

With 2.5 mm inner liner in Vinylester resins

Rotec-Composiet-Group-hoge-druk-flenzen-voor-kleine-en-grote-diameter-GRE-buizen-High-pressure-flanges-for-large-diameter-GRE-pipes

High pressure flanges for small and large diameter GRE pipes

Taper/taper connection, inside configuration customised

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SMC and GRV Backing Rings DN 25 – DN 1.400

For thermoplastic and thermoset pipe systems

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Computer controlled fibre and core material cutting

Precise reinforcement and core preforms

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Robotised machining to finish composite products

High output with Precise tolerances

Technology EN

Technology

Rotec strongly believes in technology as a key driver for delivering excellent quality and innovation. The production plants are equipped with a wide range of purpose built production and testing equipment.

What is the special production and testing equipment?

This includes:

  • Twelve hydraulic presses with capacities ranging from 10 to 180 tons for Resin Transfer Moulding procedures. Dimensional capacity up to 3000 mm outer diameter
  • Three hydraulic presses with capacities ranging from 50 to 175 tons for Compression Moulding (SMC)
  • Two vacuum infusion tables 3500 x 2500 mm
  • Five injection machines
  • A robotic router
  • A CNC fiberglass cutting table for both chopped strand mat, woven roving and fabrics
  • Various CNC controlled milling, cutting and drilling machines
  • A CNC tape winding machine for elbows and bends

 

Rotec Composite Group B.V. logo
Rotec Composite Group B.V.
Resin Transfer Moulding (RTM)
Resin Transfer Moulding (RTM)

Resin Transfer Moulding is a resin injection process. Rotec is using vinylester and epoxy resins  with fiberglass reinforcement in various forms such as:veil, continuous mat and various combinations of mat and fabrics. By RTM technology Rotec manufactures high quality products with high strength-to-weight ratios and precise constant dimensions.

Rotec Composite Group B.V.
Compression Moulding
Compression Moulding

Compression Moulding is a high-volume production technology, allowing processing Sheet Moulding Compound in large numbers of composite products. SMC is a pre-impregnated composite sheet made by resin, chopped fiberglass, fillers and additives . Compression Moulding requires expensive but very durable steel moulds and is used by Rotec to produce Backing Rings (Loose Flanges) in diameters DN 25 – DN 300 mm.

Rotec Composite Group B.V.
Vacuum Infusion Process (VIP)
Vacuum Infusion Process (VIP)

Also Vacuum Infusion is a closed mold process. Atmospheric pressure is used to push the resin into the mold cavity.  The process is highly controllable and results in very consistent product quality. Another advantage (like for all closed mold production technologies) is a minimal styrene emission.

Rotec Composite Group B.V.
Tape winding
Tape winding

Rotec developed a PLC controlled tape winding machine for manufacturing elbows and bends DN 200-600.

Rotec Composite Group B.V.
Contact Moulding
Contact Moulding

Rotec is using Contact Moulding technology for the production of Tubulated Flanges (DN 25 to DN 600 mm). These flanges, either in the form of Stub Flanges or Full Face Flanges, all incorporate a 2.5 mm inner corrosion resistant layer, which, allied to the resin systems utilized offer high chemical and temperat...

Rotec Composite Group B.V.

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